Repurposed Bike Corn Hole

Overview:

This project involved designing and constructing a cornhole set by repurposing salvaged bike parts and scrap steel, demonstrating a commitment to sustainability. We were allowed to build anything we wanted from one used bicycle and any other scrap materials.  The process encompassed sourcing compatible materials, precise cutting and shaping of parts, and skilled assembly using TIG welding techniques.

Problem Identification:

• Identifying and differentiating suitable steel bike frames from aluminum, crucial for TIG welding compatibility.

• Ensuring structural integrity and safety in the final product, given the diverse origins and conditions of the salvaged materials.

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Solution :

• Meticulous selection and preparation of steel bike frames and components, including paint removal for welding safety.

• Utilization of a portable bandsaw for accurate shaping of parts and TIG welding for durable assembly, resulting in a robust cornhole set that marries form and function.

Challenges and Takeaways:

The project demanded innovative problem-solving to overcome material compatibility issues and achieve a high level of craftsmanship, particularly in: fabrication tools and techniques to transform disparate pieces into a cohesive and functional game set.This endeavor significantly enhanced my TIG welding skills and familiarity with various fabrication tools, underscoring the value of creative thinking and precision in crafting sustainable solutions. It also reinforced the importance of resourcefulness and adaptability in engineering and design, proving that impactful results can be achieved through sustainable practices.